Work stations & Storage.

Manual or automatic transfer of glasses and laminates and framed modules. Two mirrors and a workplace light are located in the substructure of the soldering table to allow the workers a view of the underside of the module. As a second step, the second EVA and the tedlar film can be placed manually on this table.

Machining of the laminate edges. Transfer of the module via ball rollers or an automatic toothed belt conveyor. The module is fixed by means of a vacuum cup. Now the laminate can be trimmed freely. The working height for machining is freely adjustable. After machining, the module is returned to its initial position and can be moved on.

The raw module is automatically conveyed to the toothed belt conveyor. When the end position has been reached, the raw module is lifted out by means of a 2-hand switch. After completion of machining, the operator can lower the raw module by releasing it (two-hand control).

The frame stations are used for frame mounting to the module. The module is transported either semi-automatically (on ball rollers) or automatically (on a conveyor belt) to the framing station. There the frame parts are mounted manually on the module. Depending on the selection of the frame parts (with screwed corners; with corner connection brackets), the station can be individually adapted. Equipped with turntable, lifting station and vacuum cups, the module is easy to move. The Operator can now easily attach the parts to the module.

The frame profile with inserted corner angles (dimensions incl. tolerances to be clarified in advance) is inserted into the device. The joining process is triggered by a pneumatic two-handed control. The cylinder moves forward as long as the two hand remains activated.
The force is adjusted via a separate pressure regulator. The length of the frame profiles is made by manual clamping (lengths 660 mm - 1100 mm, others on request).
The pneumatic two-hand control is built into a plastic housing.
The system mechanically ensures that the corner angles are always symmetrical and pressed in to the specified dimension regardless of the length of the inserted frame profile.

Transfer of the disc via rollers. The operator takes over the module and pushes it approximately centrally onto the lift table. While the module is raised, it is held by vacuum cups. After the upper table position has been reached, the module can be cleaned. Once the module has been cleaned, it is lowered back onto the table and can be pushed to the next table. Table position is checked electrically.

The modules (max. weight 175 kg) are moved via a guide equipped with white, conical POM rollers to the centre of the tunnel opening. The height can be adjusted with a handwheel or e.g. a cordless screwdriver (approx. 5-7 Nm for lifting the system under load). The top of the used trapezoidal screw - TR18x4 (above the handwheel) is equipped with a hexagonal shaft. The holding system is built with an additional holder for the upper module part to prevent the module from tipping over.

Infeed belt Flasher:
Transfer of the module from the previous station, provision for the flasher route.

Middle belt Flasher:
Takeover of the module from the previous station, provision for flasher. The laminates are always transported forward into the flasher with a fixed reference position. The alignment is done on the infeed belt. The position of the laminate (in the conveying direction) for the performance test is always centered in the flasher. Since modules with frames also have to be checked, positioning starts from the edge. When the module is retracted, the module edge is detected by a sensor. The module is then transported on the conveyor by an adjustable path. When the module is positioned, the connection cables must be inserted by the operator into the connection box of the measuring computer. Automatic contacting is possible with the appropriate socket.

Outfeed belt Flasher:
Provision of the module for removal from the back end.

Flasher tower:
Consisting of its MiniTec aluminium profile construction with chipboards recessed in the grooves.
The inside of the tower is matt black according to the special requirements of the respective measuring system manufacturers. The panels inside the tower are also manufactured according to the measuring system manufacturer's specifications. The upper part of the tower is accessible for maintenance purposes.

Rotatable frame with several roller strips (angle of rotation ± 90° from the initial position) incl. fixing in the 3 preset positions (infeed position, front control, transfer position).
Adjustable stop bar for the different module lengths, fixing of the modules in the swivel frame via 2 swivel clamps in the corner positions of the module frame. One of the clamps is permanently mounted, the other on the adjustable stop bar.
Guide rollers on the output side with cylinder support, so that the modules do not get caught on the rollers for the transverse infeed when they are pushed out.

Conveying of the pulleys, laminates or modules by means of toothed belt conveyors. Lifting and presentation for visual inspection and cleaning in 2 positions (high and low). Very good, ergonomic accessibility.
To enable the deep, ergonomic presentation, the complete conveyor lowers. Incl. toothed belt conveyor and protective housing with access area secured by light barrier.

Used for the automatic storage of discs. A total of 20 discs can be stored in the memory. The discs are also conveyed out automatically.